Abstract
The InToSteel project is a joint effort by Sapotech and Evertz to develop next generation abilities to improve the metallurgical processes of continuous casting and steel grinding, greatly exceeding the current state-of-the-art and enabling more sustainable processing. For continuous casting, novel automated process control methods are invented through integration of phenomena based heat transfer models (from Casim Oy) , predictive machine learning (from University of Oulu) and deep learning surface inspection analysis (Sapotech). In addition to improvements in continuous casting, novel grinding high precision practices are implemented via integration of high precision 3D measurements and deep learning based surface inspection of ground surfaces. This enables a next generation process optimization (spot grinding, high precision material removal optimization). The multi-disciplinary integration is performed at physical (mechanic) and logical (software+algorithms) levels, finally achieving a fully integrated solution. The integrated solution ultimately enables real time and predictive assessment of the continuous casting and grinding processes, ultimately enabling full automation of the processes.
Consortium

COORDINATOR

  Sapotech Oy

PARTNERS

Evertz Europe SA

Additional info

Here’s a glimpse of what is being built at Evertz Europe with Sapotech through the InToSteel project.

By integrating advanced 3D sensors, AI-based surface analysis, and real-time data acquisition, the team is developing the next level of steel processing intelligence – from continuous casting to optimized surface grinding.

  • Surface and geometrical product scanning before and after processing,

  • AI models for automatic defect detection and classification,

  • High-resolution visualizations for immediate diagnostics,

  • Real-time process feedback with predictive capabilities, enabling quick decision-making,

  • Full traceability of surface and processing parameters.

For steel-producing customers, this means:

  • Elimination of operator variability – a real step towards autonomous process control.

  • Smarter, greener, more efficient steel conditioning – powered by measurable data.

This initiative is only beginning to “scratch” the surface. The project is already unlocking significant opportunities for steel quality control, improvement, and process optimization.